TU Graz Prepares the Next Generation of Digital Manufacturing Experts with Siemens Xcelerator

Product: Siemens Xcelerator
Industry:
Academic

In an era of digital transformation, companies are seeking engineers who are not only technically proficient but also fluent in the digital tools that are reshaping the manufacturing industry. Graz University of Technology (TU Graz) in Austria is responding to this challenge by equipping students with hands-on experience in model-based design, simulation, automation, and closed-loop manufacturing — all powered by Siemens Xcelerator.

A Modern Education for a Digital Industry

At TU Graz, the Faculty of Mechanical Engineering and Economic Sciences combines mechanical engineering with business insight to educate future-ready professionals. As Dr. Franz Haas, Dean of the faculty, explains:

“Our mission is to develop innovative, interdisciplinary, and holistic solutions for the full lifecycle of products in automotive, energy, and production engineering.”

From the first semesters of the bachelor’s degree through master’s and doctoral programs, TU Graz students are immersed in computer-aided engineering tools and digital workflows. Through the Siemens Xcelerator platform — which includes software, hardware, and services — they gain early access to the same technologies used in cutting-edge global industries.

The smartfactory@tugraz: A Living Lab

At the heart of TU Graz’s innovation ecosystem is the smartfactory@tugraz, a learning and research facility designed to explore and demonstrate agile, autonomous, and digital production. It’s part of the Smart Production Graz initiative and offers:

  • Real-time production line reconfiguration
  • Integration of robotics and additive manufacturing
  • A private 5G network to support industrial IoT
  • A safe space for companies to test new manufacturing approaches

This environment allows students, researchers, and partners to experiment with advanced concepts — from automated tool transport using mobile manipulators to full-scale digital twin applications.

Software-Based Manufacturing in Action

In the smart factory, students use Siemens Digital Industries Software to explore a fully connected product development and manufacturing process. They apply:

  • NX™ for CAD/CAM
  • Teamcenter® for PLM
  • Simcenter™ Nastran for structural simulation
  • Tecnomatix® for digital manufacturing and robotics simulation

With this software suite, they can design, simulate, and optimize production processes long before physical implementation. They also use virtual commissioning to test PLCs and automation systems digitally, reducing real-world commissioning time and safety risks.

Closed-Loop Manufacturing and Vertical Integration

Thanks to full data consistency from design to execution, TU Graz students experience true closed-loop manufacturing. Updates made by machine operators in the factory are automatically sent back to the digital design environment via Teamcenter and NX Open, allowing for continuous optimization.

Key advantages include:

  • Real-time location tracking of mobile assets
  • Predictive maintenance using machine data
  • Tool digitization via laser scanning and integration into NX CAM
  • A connected tool database using Teamcenter X Resource Management

Additionally, the university links its smart factory with other academic pilot factories in Austria using Insights Hub, creating a virtual network of collaborative innovation.

A Model for the Factories of the Future

At TU Graz, future engineers gain practical knowledge that often surpasses what’s currently implemented in industry. With support from Siemens and a full suite of Xcelerator tools, they are trained to think holistically, work sustainably, and lead digital manufacturing initiatives with confidence.

“Siemens software covers the entire product lifecycle, which is key to closed-loop manufacturing,” says Dr. Rudolf Pichler, Head of smartfactory@tugraz.
“Using Siemens Xcelerator helps us educate broad-minded and skilled creators of tomorrow’s products and systems.”

Success Story: ZF Achieves 15 PPM Quality with Simcenter Anovis

A digital transformation story presented by Goaltech, Official Siemens Partner

The Challenge: Extreme Quality in Automotive Components

ZF Friedrichshafen AG, a global leader in transmission and chassis technology, faced the challenge of achieving extremely high quality levels in their automotive components. With the industry demanding standards of 15 parts per million (PPM) defects, ZF needed a technological solution that would allow them not only to meet, but exceed these expectations.

Digital Transformation: From Gearboxes to Electric Vehicles

The Context of Change

The automotive industry is experiencing its greatest transformation since the invention of the automobile. ZF, traditionally known for its mechanical transmission systems, had to quickly adapt to the future of electric and autonomous mobility.

Specific Technical Challenges:

  • Microscopic precision: Manufacturing tolerances in the micron range
  • Product diversity: From traditional mechanical components to advanced electronic systems
  • Scalability: Maintaining consistent quality in mass production
  • Complete traceability: Detailed tracking of each component

The Solution: Siemens’ Simcenter Anovis as Game Changer

Siemens Technology That Makes the Difference

At Goaltech, as Official Siemens Partner, we have witnessed how ZF implemented Simcenter Anovis, one of the most advanced platforms in the Siemens Digital Industries portfolio. This solution combines:

  • High-precision measurement in real-time
  • Predictive analysis with artificial intelligence
  • Complete integration with manufacturing systems
  • Advanced visualization of quality data

Key Capabilities Implemented:

1. Advanced Metrology

  • High-precision laser measurement systems
  • 24/7 automated inspection
  • Real-time defect detection

2. Predictive Analytics

  • Machine learning algorithms to predict failures
  • Predictive equipment maintenance
  • Continuous process optimization

3. Digital Traceability

  • Complete product lifecycle tracking
  • Integration with ERP and MES systems
  • Automatic quality documentation

Extraordinary Results

Impact Metrics:

  • Quality: Achieved and exceeded the 15 PPM target
  • Efficiency: 40% reduction in inspection times
  • Costs: 25% decrease in non-quality costs
  • Innovation: Acceleration of electric product development

Specific Application Cases:

Electric Transmission Components

  • Manufacturing precision: ±2 microns
  • Defect rate: <10 PPM
  • Inspection time: Reduced by 60%

Power Steering Systems

  • 100% automated inspection
  • Early wear detection
  • Service life prediction with 95% accuracy

Competitive Advantage with Siemens and Goaltech

The Siemens Digital Ecosystem

ZF’s successful implementation is based on Siemens’ integrated digital ecosystem, which includes:

  • Simcenter Anovis: For advanced metrology
  • Teamcenter: For product lifecycle management
  • NX: For digital design and manufacturing
  • Opcenter: For manufacturing operations

Goaltech’s Role as Partner

As Official Siemens Partner, Goaltech provides:

  • Local expertise: Deep knowledge of the Mexican market
  • Specialized support: Team certified in Siemens technologies
  • Comprehensive implementation: From consulting to post-sale support
  • Continuous training: Formation of local teams

Key Differentiators:

  1. Exceptional Quality: Products that exceed the most demanding expectations
  2. Agility: Rapid adaptation capability to new requirements
  3. Sustainability: Significant waste reduction
  4. Innovation: Platform for future technology development

Lessons Learned and Best Practices

Critical Success Factors:

  • Executive commitment to digital transformation
  • Comprehensive training of technical staff
  • Gradual but consistent integration of technologies
  • Continuous improvement culture at all levels

Goaltech Recommendations for Implementation:

As experts in Siemens solutions, from Goaltech we recommend:

  1. Comprehensive evaluation: Complete diagnosis of current processes
  2. Personalized roadmap: Implementation plan adapted to each company
  3. Scalable Siemens technology: Solutions that grow with your business
  4. Continuous support: Local Goaltech support at every stage

The Future: Expanding Horizons

ZF continues innovating with plans for:

  • Advanced artificial intelligence in quality control
  • Digital twins of manufacturing processes
  • IoT integration for remote monitoring
  • Blockchain for immutable traceability

Conclusion: The Future of Manufacturing with Siemens and Goaltech

The ZF case demonstrates the transformative power of Siemens technologies when properly implemented. At Goaltech, as Official Siemens Partner in Mexico, we are committed to bringing these world-class solutions to Mexican industry.

Why choose Goaltech and Siemens?

  • Proven technology: Solutions used by world leaders like ZF
  • Local experience: Mexican team with international certifications
  • Comprehensive support: From consulting to implementation and maintenance
  • Complete ecosystem: Access to the entire Siemens Digital Industries portfolio

Ready to transform your company?

At Goaltech, we work hand in hand with Siemens to take your company to the next level. Contact us and discover how the same technologies that transformed ZF can revolutionize your business.

Goaltech – Your Siemens Partner in Mexico
Transforming Mexican industry with world-class German technology

Tecnomatix, a solution from our partner Siemens, leads in digital process simulation according to G2

Ranked #1 in Digital Twin Software and a leader in process simulation, Tecnomatix continues to drive transformation in manufacturing.

In the Spring 2024 edition of the G2 Grid®, Tecnomatix, the digital manufacturing solution from our partner Siemens, has been recognized as a leader in Process Simulation Software and the #1 ranked solution in the Digital Twin category. This recognition—based on real, verified user reviews on G2, the world’s most trusted software marketplace—solidifies Tecnomatix as a critical enabler of digital transformation across industries.

At Goaltech, as a Siemens Smart Expert Partner, we’ve been actively showcasing the power of this platform through our exclusive webinar series: “Exploring Tecnomatix”, where we dive into real-world applications, expert tips, and advanced use cases to help engineers unlock its full potential.

Why is Tecnomatix setting the standard?

From automotive to industrial machinery, Tecnomatix empowers manufacturers to synchronize product engineering, manufacturing engineering, production execution, and service, all within a connected digital environment. With advanced simulation and virtual commissioning capabilities, users can reduce costs, save time, and eliminate errors early in the design process.

Core tools driving industry success:

  • Process Simulate – plan, simulate, and validate human tasks, robotic processes, and automation across the entire product lifecycle.
  • Plant Simulation – model, visualize, and optimize logistics and material flow to maximize efficiency at every level, from global facilities to specific production lines.

Additional G2-recognized features include:

  • Detailed model creation to digitally validate layout and equipment before physical commissioning.
  • Performance visualization with dynamic analytics on job rates, throughput, and energy consumption.
  • 3D simulation verification to observe real-time machine and robot motion in a virtual environment.
  • Parameter variation analysis to test different system inputs and optimize quality, efficiency, and control.

Hear it from the users

Engineers across industries highlight how Tecnomatix helps them accelerate time-to-market, increase process reliability, and boost plant performance. If you’re already a Tecnomatix user, we invite you to share your review on G2 and help others make informed decisions.

Check out the full list of user reviews and see how Tecnomatix is driving results in real production environments.

Read Tecnomatix reviews on G2

Want to dive deeper? Explore our webinar series “Exploring Tecnomatix” and learn directly from our experts how to leverage its full power.

Success Story: ANAND CY Myutex Automotive

Product: NX
Industry:
Automotive & transportation

How NX CAD/CAM revolutionized synchronizer ring manufacturing


The Client

ANAND CY Myutex Automotive (ACYM) is a specialized manufacturer of synchronizer rings for the automotive industry. These components are essential in synchromesh gearboxes, advanced transmission systems that enable smooth gear changes in passenger and commercial vehicles.

The Challenge

ACYM faced multiple obstacles that limited their responsiveness and competitiveness:

Technical Issues:

  • Design and production teams working in silos
  • Outdated CAD software without collaborative capabilities
  • Incompatibility with client file formats
  • Imprecise generation of complex surfaces
  • High manufacturing error risks

Business Impact:

  • Extended development cycles
  • Delayed customer deliveries
  • Risk of costly machinery collisions
  • Loss of competitiveness in an expanding market

“With original equipment manufacturers focusing on high-performance vehicles and expanding electric vehicle offerings, the demand for advanced transmission solutions is increasing”Pranav Rawal, General Manager at ACYM

The Solution: NX CAD/CAM

In collaboration with DDSPLM (Siemens Digital Industries Software partner), ACYM implemented NX™ software, part of the Siemens Xcelerator business platform.

Key Implemented Features:

  • Synchronous Technology: Parameter adjustment without historical data
  • CAD/CAM Integration: Single source of truth for the entire process
  • Advanced Automation: Customizable tools for toolpath creation
  • Universal Compatibility: Support for multiple file formats
  • Integrated Simulation: NC program verification without damage risk

Quantifiable Benefits

Operational Efficiency:

  • 40% reduction in design and production times
  • 40% reduction in concept-to-delivery time
  • 30% savings in operational costs

Technical Improvements:

  • Elimination of manual transfer errors
  • Greater precision in complex surfaces
  • Better machining process control
  • Significant reduction in material costs

Enhanced Collaboration:

  • Design and production teams working in an integrated manner
  • Smooth communication with international clients
  • Complete version control and traceability

Client Testimonial

“The synchronous technology in NX is particularly beneficial for working with imported data. It allows us to adjust hole sizes or shift surfaces on models without historical data. The same way our synchronizer rings deliver a smooth gearbox experience, using NX synchronous technology provides us the flexibility to quickly adjust parameters and implement design changes as needed.”

Pranav Rawal, General Manager, ANAND CY Myutex Automotive

Key Lessons

  1. Integration is fundamental: Eliminating silos between design and manufacturing generates exponential efficiencies
  2. Technical flexibility matters: The ability to work with diverse data is crucial in global supply chains
  3. Measurable ROI: Efficiency improvements translate directly into competitive advantages
  4. Scalability: Solutions must grow with market demands

Why this case matters

In a constantly evolving automotive market, where electrification and efficiency are priorities, ACYM demonstrated that digital transformation is not just an option, but a strategic necessity.


Is your company facing similar manufacturing challenges? At Goaltech, we help companies identify and implement the technological solutions that transform their operations.

Contact our team to explore how we can accelerate your digital transformation.

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