TU Graz Prepares the Next Generation of Digital Manufacturing Experts with Siemens Xcelerator

Product: Siemens Xcelerator
Industry:
Academic

In an era of digital transformation, companies are seeking engineers who are not only technically proficient but also fluent in the digital tools that are reshaping the manufacturing industry. Graz University of Technology (TU Graz) in Austria is responding to this challenge by equipping students with hands-on experience in model-based design, simulation, automation, and closed-loop manufacturing — all powered by Siemens Xcelerator.

A Modern Education for a Digital Industry

At TU Graz, the Faculty of Mechanical Engineering and Economic Sciences combines mechanical engineering with business insight to educate future-ready professionals. As Dr. Franz Haas, Dean of the faculty, explains:

“Our mission is to develop innovative, interdisciplinary, and holistic solutions for the full lifecycle of products in automotive, energy, and production engineering.”

From the first semesters of the bachelor’s degree through master’s and doctoral programs, TU Graz students are immersed in computer-aided engineering tools and digital workflows. Through the Siemens Xcelerator platform — which includes software, hardware, and services — they gain early access to the same technologies used in cutting-edge global industries.

The smartfactory@tugraz: A Living Lab

At the heart of TU Graz’s innovation ecosystem is the smartfactory@tugraz, a learning and research facility designed to explore and demonstrate agile, autonomous, and digital production. It’s part of the Smart Production Graz initiative and offers:

  • Real-time production line reconfiguration
  • Integration of robotics and additive manufacturing
  • A private 5G network to support industrial IoT
  • A safe space for companies to test new manufacturing approaches

This environment allows students, researchers, and partners to experiment with advanced concepts — from automated tool transport using mobile manipulators to full-scale digital twin applications.

Software-Based Manufacturing in Action

In the smart factory, students use Siemens Digital Industries Software to explore a fully connected product development and manufacturing process. They apply:

  • NX™ for CAD/CAM
  • Teamcenter® for PLM
  • Simcenter™ Nastran for structural simulation
  • Tecnomatix® for digital manufacturing and robotics simulation

With this software suite, they can design, simulate, and optimize production processes long before physical implementation. They also use virtual commissioning to test PLCs and automation systems digitally, reducing real-world commissioning time and safety risks.

Closed-Loop Manufacturing and Vertical Integration

Thanks to full data consistency from design to execution, TU Graz students experience true closed-loop manufacturing. Updates made by machine operators in the factory are automatically sent back to the digital design environment via Teamcenter and NX Open, allowing for continuous optimization.

Key advantages include:

  • Real-time location tracking of mobile assets
  • Predictive maintenance using machine data
  • Tool digitization via laser scanning and integration into NX CAM
  • A connected tool database using Teamcenter X Resource Management

Additionally, the university links its smart factory with other academic pilot factories in Austria using Insights Hub, creating a virtual network of collaborative innovation.

A Model for the Factories of the Future

At TU Graz, future engineers gain practical knowledge that often surpasses what’s currently implemented in industry. With support from Siemens and a full suite of Xcelerator tools, they are trained to think holistically, work sustainably, and lead digital manufacturing initiatives with confidence.

“Siemens software covers the entire product lifecycle, which is key to closed-loop manufacturing,” says Dr. Rudolf Pichler, Head of smartfactory@tugraz.
“Using Siemens Xcelerator helps us educate broad-minded and skilled creators of tomorrow’s products and systems.”

Success Story: ZF Achieves 15 PPM Quality with Simcenter Anovis

A digital transformation story presented by Goaltech, Official Siemens Partner

The Challenge: Extreme Quality in Automotive Components

ZF Friedrichshafen AG, a global leader in transmission and chassis technology, faced the challenge of achieving extremely high quality levels in their automotive components. With the industry demanding standards of 15 parts per million (PPM) defects, ZF needed a technological solution that would allow them not only to meet, but exceed these expectations.

Digital Transformation: From Gearboxes to Electric Vehicles

The Context of Change

The automotive industry is experiencing its greatest transformation since the invention of the automobile. ZF, traditionally known for its mechanical transmission systems, had to quickly adapt to the future of electric and autonomous mobility.

Specific Technical Challenges:

  • Microscopic precision: Manufacturing tolerances in the micron range
  • Product diversity: From traditional mechanical components to advanced electronic systems
  • Scalability: Maintaining consistent quality in mass production
  • Complete traceability: Detailed tracking of each component

The Solution: Siemens’ Simcenter Anovis as Game Changer

Siemens Technology That Makes the Difference

At Goaltech, as Official Siemens Partner, we have witnessed how ZF implemented Simcenter Anovis, one of the most advanced platforms in the Siemens Digital Industries portfolio. This solution combines:

  • High-precision measurement in real-time
  • Predictive analysis with artificial intelligence
  • Complete integration with manufacturing systems
  • Advanced visualization of quality data

Key Capabilities Implemented:

1. Advanced Metrology

  • High-precision laser measurement systems
  • 24/7 automated inspection
  • Real-time defect detection

2. Predictive Analytics

  • Machine learning algorithms to predict failures
  • Predictive equipment maintenance
  • Continuous process optimization

3. Digital Traceability

  • Complete product lifecycle tracking
  • Integration with ERP and MES systems
  • Automatic quality documentation

Extraordinary Results

Impact Metrics:

  • Quality: Achieved and exceeded the 15 PPM target
  • Efficiency: 40% reduction in inspection times
  • Costs: 25% decrease in non-quality costs
  • Innovation: Acceleration of electric product development

Specific Application Cases:

Electric Transmission Components

  • Manufacturing precision: ±2 microns
  • Defect rate: <10 PPM
  • Inspection time: Reduced by 60%

Power Steering Systems

  • 100% automated inspection
  • Early wear detection
  • Service life prediction with 95% accuracy

Competitive Advantage with Siemens and Goaltech

The Siemens Digital Ecosystem

ZF’s successful implementation is based on Siemens’ integrated digital ecosystem, which includes:

  • Simcenter Anovis: For advanced metrology
  • Teamcenter: For product lifecycle management
  • NX: For digital design and manufacturing
  • Opcenter: For manufacturing operations

Goaltech’s Role as Partner

As Official Siemens Partner, Goaltech provides:

  • Local expertise: Deep knowledge of the Mexican market
  • Specialized support: Team certified in Siemens technologies
  • Comprehensive implementation: From consulting to post-sale support
  • Continuous training: Formation of local teams

Key Differentiators:

  1. Exceptional Quality: Products that exceed the most demanding expectations
  2. Agility: Rapid adaptation capability to new requirements
  3. Sustainability: Significant waste reduction
  4. Innovation: Platform for future technology development

Lessons Learned and Best Practices

Critical Success Factors:

  • Executive commitment to digital transformation
  • Comprehensive training of technical staff
  • Gradual but consistent integration of technologies
  • Continuous improvement culture at all levels

Goaltech Recommendations for Implementation:

As experts in Siemens solutions, from Goaltech we recommend:

  1. Comprehensive evaluation: Complete diagnosis of current processes
  2. Personalized roadmap: Implementation plan adapted to each company
  3. Scalable Siemens technology: Solutions that grow with your business
  4. Continuous support: Local Goaltech support at every stage

The Future: Expanding Horizons

ZF continues innovating with plans for:

  • Advanced artificial intelligence in quality control
  • Digital twins of manufacturing processes
  • IoT integration for remote monitoring
  • Blockchain for immutable traceability

Conclusion: The Future of Manufacturing with Siemens and Goaltech

The ZF case demonstrates the transformative power of Siemens technologies when properly implemented. At Goaltech, as Official Siemens Partner in Mexico, we are committed to bringing these world-class solutions to Mexican industry.

Why choose Goaltech and Siemens?

  • Proven technology: Solutions used by world leaders like ZF
  • Local experience: Mexican team with international certifications
  • Comprehensive support: From consulting to implementation and maintenance
  • Complete ecosystem: Access to the entire Siemens Digital Industries portfolio

Ready to transform your company?

At Goaltech, we work hand in hand with Siemens to take your company to the next level. Contact us and discover how the same technologies that transformed ZF can revolutionize your business.

Goaltech – Your Siemens Partner in Mexico
Transforming Mexican industry with world-class German technology

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